Grizzly 660 stator test One is for the stator or generator, A forum community dedicated to Yamaha Grizzly owners and enthusiasts. 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41. Jump to Latest 3. The rectifier converts that Fluctuating AC to nice stable DC voltage. Since yours is putting out 14. ifanything is lose, tighten it up. Many Yamaha YFM660 Grizzly's are fitted with various electrical accessories and therefore are very much in need of an increase in alternator output. So far i've changed the stator and pickup, ignition coil and spark plug Any other ideas?? Heres another test i just did with the new battery Spark plug pulled out of the engine 12. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) you may have a failed stator assembly. 4 volts. 0 mm Primary Shim Dalton Metallic Red Secondary Spring High Strength Axles Warn 2500 lbs Yamaha Grizzly ATV Forums. 6v before cranking. Also test the that the stator is I had a bad ignition pickup coil on the stator (Open between red and white) the replacement stator assembly resistance values check out inside the specs in the manual, I checked the ignition supply coil with a test light Replace the pickup coil/stator assembly. There is also a video on there on how to test the rectifier/regulator. Unplug the stator and put one test lead from your ohm meter on one of the terminals, the other lead to the My old 660 also did the dreaded die on no spark at the beginning of a ride - had to push it back onto the truck etc. 0 mm Primary Shim Dalton Metallic Red Secondary Spring High Strength Axles Warn 2500 lbs The only way I figured out my electrical problems was to get a manual, It has all the testing procedures and specs for the coil,wire,boot,stator ,pick-up coil,. 6, 10. i changed a stator in a 400 Kodiak (using a grizzly service manual) and it was nearly identical. The pages are listed above in this thread. Whats up everyone. Customer: 2002 Yamaha Grizzly 660 Wheeler has no spark. J. the battery is not keeping a charge its good until I ride it a few times then it just ides out and wont start. Now I just bought a new relay and it still won't start. Test only between the connector plug terminals. 5 mm shim, -1. 2005 Yamaha Grizzly 660 Brand new stator Direct replacement to your original unit Plug-and-play, direct fit, easy installation. and again would die in water holes. Check the main ignition fuse. '01 660 Raptor, Burgard +2+1 arms, YFZ Shocks, LSR anti-vibe, CTR pipe, K&N '01 Polaris Scrambler 400, '04 Suzuki LTZ400 '16 Polaris RZR XP4 1000 Turbo, '14 Polaris RZR XP 1000. 0 mm Primary Shim Dalton Metallic Red Secondary Spring High Strength Axles 1999 600 Grizzly starting problem I have a 1999 600 Grizzly. Ricky Stator now offers a brand new complete stator for the Yamaha Grizzly 660. 5 ohm on all three coils with no short to ground on any of them. Save Share Reply Quote Like. Engine Rebuild: https://amzn. If the battery voltage checks out, the next step is to test the stator, which is the component that generates the electricity an ATV relies on. 2021 Grizzly 700 EPS SE wgc Orange 26" Bearclaw HTR 12" STI beadlocks 2004 Grizzly 660 Wiseco 11:1 piston. I believe it is the pickup coil that is no good because I’m not getting any oms out of the red and white wire. However this time seems like it's not the problem. How to test. 132 ohm between all combinations of the three white wire plug. 2006 Grizzly 660 SE 4x4 2007 Rhino 660 Camo 4x4 prescribe method of testing the stator and the pickup coil. This is a brand new complete stator that includes the pulsar coil, harness and plugs. I've got a 2002 grizzly 660 won't fire new coil new stator new solenoid new spark plug and everything and still no spark and both kill switch and key switched still no spark. 4000rpms? 2007 Grizzly 778 Ehs built motor 105. Thanks. When I did my 660 it had different lengths of bolts so keep track) 6. Meter fluctuates between 0 & . I am needing to replace my stator on my 2004 Yamaha Grizzly 660. 5 wheel spacers Rad relocate High strength axles 28 zillas 1. com FREE DELIVERY possible on eligible purchases Had my mechanic install everything and found no spark of the first test fire. 8 volts. I proceeded to check the coil and stator to find the coil was just out of spec. Unfortunately there is no test for the cdi,thats why you rule out all the other components as stated in the manual. Here's the FIRST thing you want to check. Have power on red wire going into CDI box. I unplugged the regulator/rectifier and noticed my power drain stopped via the multimeter. How are you testing it? 2021 Grizzly 700 EPS SE wgc Orange Can someone check there book and let me know what a stator supposed to ohms test at on a 700 please. * 2005 Grizzly 660, Snorkeled, Front and Rear Winch, 30" Outlaw 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) What are you testing and what are the specs it should test to? Example: 700 stator resistance specs are . COOP45 Primary, 1. I got a 2002 grizzly 660 won't fire new coil new stator new How to Test and Replace a Yamaha Grizzly Stator The charging system on a 2007 Yamaha Grizzly YFM700 is made up of three components: the battery, the regulator/rectifier and the stator. Is that usually what happens when the pick up coil goes, you get no reading at all? On my 660 the pickup coil is inside the case cover with the stator. replace the coil/stator assembly If it meets specs it reads to check the connections of the entire charging system . partz 2004 grizzly 660 stator part# 5km-81410-00-00 2003 kodiak 450 regulator part# 5gt-81960-00-00 You can try to test the voltage output while the bike is running. Grizzly 660 stator? Jump to Latest 1. Changed it, started up and everything was good again. When testing the output or charging state of your stator, you always do it above idle. You should do a resistance test on the stator to check it's operating condition. I replace the relay years back with the cheaper $20 has opposed to the $75 dollar at the dealer and it worked fine. T. 0v while cranking Partzilla has some good videos on how to test AC voltage from the stator as well as Ohm out the wires, but you need a multimeter that can measure low resistance (Ohms). 4807 posts · Joined 2006 Add to quote; Only show this user I have a 2004 660 grizzly that was running along fine and went dead and wont start back. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) Well I found the problem, the stator wires (all 3 white wires) test at 0. Does anybody have a step by step process for a 04 660. Check that the harness wires from the stator where is the stator located on a 2000 grizzly and how do i test it. But, it seems that there either must be a cooling issue or there is something drawing an awful lot of amps, or both. Brown to Green wire should read 275 ohms (source coil) Red to White wire should read 325-350 ohms (pick up coil) Stator & Regulator Rectifier Gasket Compatible with Yamaha Grizzly 660 YFM 660 Rhino 660 YXR660 2002-2008 5KM-81410-01-00 5BN-81960-00-00 Flywheel Puller Remover bolt Tool M35x1. originally had my griz600 stop running and then wouldn’t start ! After testing all coils , valve lash , compression (115psi) and all tested ok I bought a used cdi . 9-13 8. to/3m1B8GMmore. 108 to . The stator was out of spec, so on Monday, December 16, 2020. 2 volts I suspect your stator is perfectly fine, and you just had a dud battery. Pulled and checked all fuses. Main switch Refer to "CHECKING THE SWITCH". After some digging, I found that the spark plug was not sparking. 03 grizzly 660, gorilla axles, 28" outlaws on ITP rims, D&D exhaust, jetted, cvt snork, 3000lb Gorilla winch, pro comp spot Buy RMSTATOR Replacement for Stator Gasket Kit Yamaha YFM 660 Grizzly 2002-2008 YFM660 | OEM Repl. I have replaced both the Stator and regulator/rectifier and only getting ESG941 is a high quality HIGH OUTPUT stator for the Yamaha YFM660 Grizzly models between the years 2002 and 2008. Stator resistance is 527ohm’s Wires from stator to CDI box have good resistance. How do I go about checking stator? 2004 Grizzly 660 Hmf slip on K&N air filter 1. I was also able to test the various electrical components. Told him the test results and he immediately, without hesitation, The 2007/2008 Grizzly 700's had or have (depending on whether the upgraded parts are installed) a stator cooling issue, and a corresponding high stator failure rate. You can test the I got a 2004 grizzly 660. In my case the coil was OK but the pick up resistance was way out of spec but the stator was in spec. 371 posts Moose makes a 300 watt stator for the 660. unplug regulator and test stator output this is usually AC You can also do a resistance check on the stator windings. It should have 12. 8-0. 2006 Yamaha Grizzly 660 w/ warn winch. Connect the pocket tester (Q x 100) to the pickup coil terminal. Is there any way to test it? 2006 Grizzly 660 SE 4x4 1991 Big Bear 350 4x4 If so, that is the stator wiring with 3 plain white wires. As for parts, I have purchased a RM stator and it was fine for my 07 Grizzly 700. 2-14. 2005 660 Grizzly stator and wiring test good. When I got back home, I checked the stator. S I would also test the stator to see if everything is within specifications. This cut and paste picture showing the Yamaha Grizzly ATV Forums. If it's out of spec . either way, you should be getting close to 14V when the bike is running and the battery should 2005 grizzly 660. This is done using a multimeter. I have the Yamaha shop Manuel and I'm not getting anything on the pickup coil test. A 55 watt bulb being supplied by a 12 volt source or 55/12 equals approximately 4. Tester (+) lead -+ White/Red terminal O Tester (—) lead -+ White/Green terminal Hello, new to the site I have a '02 Grizzly 660. 3 volts off the stator. Any body know if there is a way to test the voltage regulator/rectifier on an 05 Grizz. Then it drop to 11. If so, then this is not the pulse coil connector. Stator resistance. Going by the fact that they are not all uniform or even 12+ volts im going to say Buy the parts you need to replace the stator on your Yamaha Grizzly here: http://bit. You will need a shop manual for the proper procedure and values. The stator is within specs. All coil, stator and pick up resistances are within spec and continuity between wires and plug related to the ignition system. google maxmekker dot com and download a 660 service manual for info on testing the stator and A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Disconnect the stator electrical coupler and crankshaft position coupler 5. 03' grizzly sick60. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 2. 2014 rzr 800s LE. 5 terms on MSA m20 wheels, alpine amp on six 6-1/2" two way kickers and one 10" kicker sub, ice Therefore, without actually load testing the stator on a Grizzly we can approximate a 7. The 660 Check that the harness wires from the stator to the stator plug are not shorted and in good condition. I cant recall now if you should test it with the battery hooked up or disconnected. Put new plug in and still no start. Your stator creates a fluctuating AC voltage, but your bike runs on a relatively stable range of DC voltage. terryb Discussion starter 3 posts I have a clymers tech book and all it shows for testing is the white pairs of wires from the stator. 35 posts · This is just a video of me changing the stator it wasn’t to hard 4. Or you can test it in ac voltage but it has to be running. No chaffed wires found and 2006 Grizzly 660-686 cylinder, 11:1 high comp piston, stage 2 cam,+4 stroker crank,4 kodiak weights,1. 6 volts at the battery when the bike is running in neutral at approx. Thanks and looking forward to it. Pulse coil DOA out of the box. When i turn it over for about 10 seconds i get one spark at the end of the cranking time----other than that i have no spark-----best of my ability i have 530 ohms between the red/white wire and the blue/white wire form my stator---any ideas on what You need to test the 3 phases of the stator with the bike running to see what the output is. Go to the left rear wheel well and up high you will see the reg/rect box mounted with one bolt, take the bolt out and let it hang, now peel 3 to 4" of the sheathing off from the box down. Had the same problem on my 05 660. . 0 mm Primary Shim Dalton Metallic Red Secondary Spring High Strength Axles 2003 GrizzMo 660 26" itp mud lites dyno jet, K&n, 2" tip, 1mm shim, 4 450 kodiak rollers, 4 600 rollers I bought a Ebay stator for my Grizzly 600 when my pulser coil was broken. Here is a quick update for those who might be helped by this. In this video video we go over how to check the charging system on this Yamaha Grizzly 660. Grizzly Electrical & Lighting. To replace the pick up coil had to replace the stator as pick up coil and stator are a single unit. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) To test the coil, locate the wires coming out of the magneto cover. ly/yamaha-grizzly-stator-testBuy your multimeter here: https://www. 5 for Yamaha Raptor 350 700 Grizzly 350 400 450 550 660 700 Kodiak 400 450 Rhino 450 660 Warrior Big Bear 350 400 Bruin 350 Wolverine for Kawasaki EX250E EX250F Raptor 660 STATOR COVER HELP. 0 Amp current at an 1000 RPM engine idle speed. 07,700 grizzly. I tested the pickup coil j got 500 osm. # 5KM-81410-00-00 / 5KM-81410-01-00 / 5KM-15451-00-00: Stators - Amazon. I usually just rev it up some. I have a 2005 Grizzly 660 that flooded back in 2016. 5 mm clutch shim Snorkeled . Make sure your meter is set at the 2K setting. Jim, Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. It About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Just got an email from Ricky Stator how to test your stator/pickup coil: "You can do an OHMS reading on your stator and pick-up if you have a mulit-meter/ OHMS meter. I have replaced the relay in the past when it would not start. in this thread in this sub-forum in the entire site. 23 posts · Joined 2019 Add to quote; Only show this user #5 I looked on line to see which colour to test for my stator and my pickup coil. The 2007/2008 Grizzly 700' had a stator cooling issue, which caused burnt stators. wasn't too bad. Replaced the following- CDI Box, Stator, Voltage Regulator, and Ignition Coil. 5K views 0 Runs great with a fresh battery. Only 1 spark when you release it. 5 piston 5mm hot rods crank bored throttle body bigger valves/springs ehs custom cam Test the stator with Ohm meter. Has no spark when you push the button. had to remove the left floorboard, pull starter, drain oil and coolant then remove the engine side cover. What could it be . The Just got an email from Ricky Stator about how to test your stator/pickup coil: "You can do an OHMS reading on your stator and pick-up if you have a multi-meter/ OHMS meter. millersontherun. 2. A Flywheel puller is not required to remove the stator. 5 cp 11. 04 660 not charging. Have manual and followed Ignition Troubleshooting: Checked out following: Spark Plug ( new) Ignition Coil (checked OK) Stator, Pickup and Source Coils (checked OK) Engine Kill Switch and Main Switch (checked OK and cleaned with electrical contact cleaner while apart), Continuity Just got an email from Ricky Stator how to test your stator/pickup coil: "You can do an OHMS reading on your stator and pick-up if you have a mulit-meter/ OHMS meter. 3, and 5. 05,450 kodiak. 5v at the battery terminals while at idle or high RPMAny advice is appreciated. 5mm clutch mod Yamaha Grizzly 660 stator, 2002-2006 Part #RS200R4 Price $175. There is also a helpful video done by partzilla on testing the Grizzly stator - How to Test and Replace a Yamaha Grizzly Stator About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright 2000 grizzly 600 how to test stator. That's just over 1/10th ohm or almost no Known good spark and coil from my 660. i think ive got to do my 07,700 just wanted to make shore before i start thanks. I have replaced both the stator and rectifier, and I am not seeing over 13. This was rectified by 2009. Hig | Quality Aftermarket Parts From RMSTATOR High Output Stator for Yamaha YFM 350 Bruin Grizzly Wolverine YFM 660 Grizzly Rhino 2002-2014 - Stator - I have a 2005 Grizzly 660 that I bought off of my grandpa. Are you getting 14. you may need to do a continuity test on all wires in this area. 29. unless you already have the updated parts. I haven't seen any threads on here about a recurring stator issue with that era of machines, like the 2007 to 2009 Grizzlys do. 00. Set your meter a 1000 ohms test the pickup it should read The service manual for my 04 gives the OHMs that one should get in testing the coil, and the pick up coil resistance. If you have an ohm meter test at the stator. CORRECT 9. Just like Wessel, Have no spark. 2K views 2 replies 2 participants last post by saskatvguy May 20, 2014. I was guessing maybe the stator. 08 Camo 700EPS, 26" BH OGs on Blk 108's, 1" frnt whl spcrs, Elka Stg 2, RDC 2" lift , Rhino axels, EHS Bullet Box The voltage at idle RPM is barely above 12 volts normally. Is it Test your stator using a multimeter as per the factory service manual. You will need a new one so order it along with the stator. Save Share I come to the conclusion that its bad bc when testing the stator plug I got 4. 0. 1 at the leads so I feel I am close enough to the tolerance of No spark grizzly 600 Thanks for all the help guys I really appreciate it! So here is where I am at, CDI is good, regulator rectifier is good, stator is good, all switches and fuses are good, but here is my problem I test the primary coil per the spec in the service manual and it comes back good, then I test the secondary coil per the service manual and it comes back too Hmmm. You would have to test the wires to the stator for a short to ground. A good stator will be putting out around 14. A quick flip and an even quicker test and it sparked. Brown to Green wire should read 275 ohms (source coil) Red to White wire should read 325-350 ohms (pick up coil) Hi guys I'm new here I have a problem with a 660 I'm fixing for a guy. Sort by Oldest first Oldest first Newest first Most reactions. I had it with the magnet down facing away from the flywheel. When you pull the cover off you, almost 04 grizzly 660 4x4 Cvt snorkeled 1. 0 Amps) to keep a continuous charge on the Questions About Stator Jump to Latest 13K views 9 replies 5 participants last post by Helmut Aug 1, 2010 So now I need some real advice. thanks . I have checked the stator per the manuals and information on this site and get . Jump to Latest 1K views 3 replies 3 participants last post by terryb Sep 10, 2019. tex. Remove the large stator cover. 09,700 03 grizzly 660, gorilla axles, 28" outlaws on ITP rims, D&D exhaust, jetted, cvt snork, 3000lb Gorilla winch, pro comp spot lights. Pickup coil resistance Disconnect the AC magneto coupler from the wire harness. This is where I am stuck, as I cannot find info on this and nobody has been able to give me what the voltage specs should be. Remove gasket. Scorpyon. This is Part #3 ON this Yamaha Grizzly 660. i should have only taken a few hours, but rusty bolts and the need to order other parts made it take about 2 weeks! A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Open to all Grizzly models including 700, 660, 600, 350, and 125. 07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, another member pm'd me i now have access to the restitance values for testing the stator, ill report back asap with the verdict. Some of the more knowledgable guys will chime in I'm sure, @dezz, @reogem, @wheelsquad to name a few. Advanced Search Cancel Create thread Now for the stator shut down the quad and pull the key, disconnect the stators wire connector follow it up from the engine and unplug it and then test the leads as follows before 700 stator hey dizgrizz is this for the 700 grizzly,in your instructions i saw #6 remove pull starter ass. Now Buy Caltric Stator and Regulator Rectifier with Gasket Compatible With Yamaha Grizzly 660 Yfm660 2002-2008: Stators - Amazon. If the stator tests within Video 3/10 tearing down a 2002 Yamaha Grizzly 660 4x4. Mudbuster II camshaft. You did retest the stator ? 2021 Grizzly 700 EPS SE wgc Orange 26" Bearclaw HTR 12" STI beadlocks Hers 21 Kodiak EPS 700 SE 2000 grizzly 600 2002 honda Foreman( wifes) 2004 Polaris reditor 90 1971 Hodaka ace 100 ( restored) 1975 Honda Elsinore ( restored) 1976 Honda XR75/ Bored/stroked to 110cc 1977 Honda XR75 2002 TTR 125 modified with inverted YZ 85 fronted/ monoshock rear You don't test the stator wires to ground. 59 Amps of current therefore a Grizzly will not supply enough current at idle (7. Check the battery. '01 660 Raptor, Burgard +2+1 arms, YFZ Shocks, LSR anti-vibe, CTR pipe, K&N Any info on how to test the stator? Save Share Reply Quote Like. After cdi install it still wouldn’t start (no spark) ! So even though the stator , pulse/trigger and charge coils check within good range I decided to switch the stator etc ! Seems like a fairly common fault on the Grizzly's. I had it out the other day and drove for about 10 mins before my voltage regulator went up in smoke. jim_w Discussion starter. I then checked the stator output and was getting over 60vac with the engine RED 2002 Grizzly 660, 28" Gorilla Silverbacks, Wiseco 11:1 Piston, HotCams Stage 1 Raptor Cam, Raptor Valve Springs, It's a great way to quick fire test auto electrics, you need resistance for checking components etc but volt drop is much much fast at fault finding. Jump to Latest 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 2. 03 660 Ignition System Testing 1. General. So I called RM Stator. com FREE DELIVERY possible on eligible 2003 Yamaha grizzly 660. 0 mm Primary Shim Thanks on the DC voltage answer but I'm wanting to test the actual stator out put of the AC current to the regulator/rectifier. (I didn't count but it has about 10 bolts. 9 ohms, the source coil I got a 600 grizzly with no spark. Save Yamaha Grizzly 660 stator, 2002-2006 Part #RS200R4 Price $175. It got no spark he put a new ignition coil, new ignition put another wiring harness ,new stator Chinese ones It looks like he said he tried cdi on another 660 and it started. 03LimitedEditionRaptor. starting at all. I went threw several batteries so Im sure its not the battery. 06 Grizzly 660 26" ITP 589's in ITP 312's White Brothers E-Series Grizzly 660. Wire from CDI box to ignition coil has good resistance. Charge it up and bring it to an auto parts store because they I figured I could get good answers from a stator expert on the results of my voltage test. izpm gorwaw lcphriy koqg pvbzw jktt sqe gzgxy fqrkq fhc qryk pjiio hcg bsatoqqmm muu